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Micro topping concrete flooring and wall
Micro Topping concrete Flooring And Wall
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REPAIR, RESTORATION AND STRENGTHENING OF BUILDINGS
We are only one organization dealing in Repair and restoration work and have successfully completed many restoration and repair projects in india. These projects are from multistoried residential and commercial buildings, industrial units, hospitals, factory etc. Our product range from High raise water base Chemicals modified mortar and epoxy based repair systems, reconstruction, jacketing and complex structural strengthening measures such as composite fibre wrapping . As part of the retrofitting working systems , we also undertake to revamp the entire plumbing system as well as other services, and hand over the building completely painted and decorated, looking better than brand new.
Construtions & Renovations
Durapro has different type of equipments like Piling Rigs, Concrete boom pumps, heavy load bearing cranes & transit mixtures dedicated to rentals across the nation and continues to boom with time with the help of experienced and exceptionally talented personnel. The highly skilled operational staff ensures superior services 24x7, with state - of – art equipments. This is to keep pace and maintain the schedules of the valued customers.
Earth Moving Equipments
This page is under updation
Expansion Joints Systems
DuraHard Polished Concrete system is Advanced Nano - Lithium chemistry for concrete surfaces that deeply penetrates progressively through the concrete and chemically solidifies, densifies, seals, and hardens to produce high performance floor.
DuraHard System transforms concrete floor last longer, costs less to maintain, safe to use, and are guaranteed to resist dusting for years to come. This system is VOC compliant, odorless, environmentally safe and simple to apply.
Dura Shine + Polished Concrete Systems
we have the solutions for your exicting damage floor with warrenty .
Durapro Crack repair system. (Durapro-CRS) Proprietary system developed by Durapro Build solutions Pvt. Ltd, 1. Product Description: Durapro-CRS is a very rapid set two-component hybrid urethane. Its ultra-low viscosity allows for deep penetration into concrete and a thorough wetting of selected aggregate to form a high-strength permanent concrete repair. 2. Uses: Durapro-CRS, combined with selected aggregate / silica sand is used for patching spalls & reconstruction of damaged joints and large cracks in concrete. Use neat for hairline cracks and small spalls or nail holes. May also be used as an anchoring mortar. 3. Limitations: Durapro-CRS may change color if subjected to UV rays from certain types of lighting or sunlight. Not intended for repair where concrete is subject to structural or ground movement. 4. Installation: Preparation: ALL SURFACES MUST BE CLEAN AND DRY. Cracks & spalls should be free of dirt, oils,dust,latents and loose materials. A dry diamond blade or twisted wire wheel attached to an electric hand grinder is recommended for preparing cracks and creating a clean surface for bonding. Clean spalls back to sound concrete with a chisel or light chipper. SQUARE CUTTING OF THE REPAIR AREA IS NOT NECESSARY. The temperatures of the material and the concrete surfaces will affect cure time. Keep material at room temperature (60° to 80° F) prior to application. Warmer temperatures will decrease and colder temperatures will increase cure times. Application: Assemble cartridge according to directions. Remember to attach flow restrictor. Holding the application gun upward, place cartridge set into gun. Slowly squeeze trigger to bleed-off air and start material flow into static mixer. Direct mixer into waste container and squeeze trigger to start mixing process. DO NOT POINT MIXER UPWARD AFTER MATERIAL IS FLOWING. This may cause material to flow back into the tubes and cause clogging. Pre-wet repair area with Durapro-CRS without sand. Fill with 30-40 grit manufactured sand and additional material to grade. Be sure to saturate all of the sand completely. Additional sand may be added to the repair as necessary. Saturated sand may be moved into place with a margin trowel or scraper. Work with one small section at a time. Do not stop flow of material for more than 90 seconds. If material sets inside mixer, remove cartridge from gun and replace mixer. Fill all repair areas to grade. When material cures (turns gray), repair may be "cleaned up" by sanding or buffing with a diamond pad attached to an electric hand grinder. 5. Technical Information: Solids 98% VOC (mixed) 5.5 g/l Shelf Life 1 year Mix Ratio 1:1 Hardness ASTM D2240 Shore D74 Compressive Strength (with sand) > 4250 psi Tensile ASTM D412 > 4000 psi Elongation ASTM D412 < 7 % Bond Strength ASTM 882-99 > 1500 psi Tack Free 10 mins & Full Traffic 15 mins @ 72°F 6. Advantages: Feather Edge Repairs—No Square Cutting Needed Minimal Prep & Down Time Meets USDA Requirements Rapid Application & Set Times Cold Application To -35o F Excellent Abrasion Resistance High Impact Resistance Chemical Resistant No Maintenance Required .
Floor Repairs and Restorations
With a focus on providing Itley specialised solutions, services and products for concrete floors, DuraPro provide following types of floor construction
systems:
VDF Flooring
Tremix Flooring by laser ,Truss or uniscread
Super flat floor TR 34
Floor design and supervision
Decorative colored concrete floor
VDF Flooring Systems
Durapro VDF floor system that integrates team of 8 people for carrying out floor construction Through normal screed surface vibrator. However, the levels are not maintained very accurately. Output per team per machine is approx. 200 m2 per shift.
Truss Screed Construction
Truss Screed / Fixed form paving allows construction to be done with extended construction joints hence saves on the same. It provides better level tolerances. Output per team improves from 200 m2 in VDF to min. 400 m2 up to 800 m2. Variable width sizes available from 6mtr. up to 12mtr. customised. Team of 8- 10 people .
Flood Pour Construction
This system can achieve large area pours for retail centres. Output can be achieved ranging from 800m2 to 1200m2. Control on design mix is critical. Use of highly plasticised concrete incorporating DURA Flow. System allows fewer construction joints. Can be done for flat floors as per TR 34 guidelines. Needs bull wrap and ride on trowel to finish concrete surface, concrete to be manufactured at site and needs a team of 12 - 15 people.
Jointless Floor Construction
Large Area jointless floors using laser screed systems can achieve very high output ranging from entry level 1200m2 to 2500m2 per day with single set of team and machines. A team of 4 people prepares armoured joints. A two people team prepares for fibre and admixture integration. An eight people team takes care of the concrete placement and finishing. High end products are incorporated. Control on concrete design mix plays a crucial role in this system and concrete output is the key.
This system of floor construction is mainly used for large area distribution centres and manufacturing units. It can carry out floors as per TR34, F-Numbers and DIN system. Levels and flatness are achieved through sophisticated measuring systems and trained floor laying team.
Super Flat Floor Construction
Supreme care is required in construction with stringent planning and quality checks. Complete control on concrete mix design. A Team of 12-15 people execute the floors with a concrete output of 400m2-500m2 per day. Profiling of floor through skilled third party PMC and floor consultants ensures high performance floor as per TR34, DIN and F-Numbers.
Floor Design And Supervision
Profiling of floor through skilled third party PMC and floor consultant using state of the art technology and equipment to measure the flatness and levelness of floor.
Decorative coloured Concrete Floors
We at Dura Pro have tied up with Bomanite India to bring the unmatched creativity, colour and design options to construction projects. Bomanite's Imprint System offers unique styles of cast in place architectural, coloured and imprinted concrete. It provides an added dimension of texture and relie between joint lines, thus simulating a wide variety of natural materials including slate, granite, limestone, sandstone, wood, cobblestone, etc. Typical application ranges from pool, decks, walkways, driveways, courtyards, interior floors, car park areas, etc. More than 200 standard patterns and an infinite variety of custom tooling options provide the creative freedom you need to make your next project unique.
Tremix Concrete Flooring
Stamped concrete system by DURAPRO are cast - in - place concrete flooring & paving that adds a distinctive architectural touch to any project, together with the durability to stand up to the toughest traffic loads and environmental conditions. Stamped concrete floor provides virtually limitless palette of colors, textures,and patterns - at a fraction of the cost of traditional materials. It gives you more than 100 patterns and custom tooling options with a wide variety of standard and custom coloring options. You can choose from many natural textures including slate, granite, limestone, sandstone, cobble stone and used brick.
Procedure in detail:
Place the concrete. Concrete should be no less than three inches thick.
Add color. Color is added after concrete placement, the method is called "broadcast or surface coloring." Broadcast coloring involves evenly spreading dry shake color hardener across the surface of the concrete.
Apply release agent. Release agent allow s the texturizing mats to come off without taking off concrete.
Lay mats.Texturizing mats are laid in succession. Since there are usually not enough mats to cover the entire surface, when one is finished it is applied to another area of the concrete.
Let dry 24 hours.
Pressure wash the release agent off.
Clear sealing.
Benefits of stamped concrete over brick, tiles, marble, etc
Tiles, paving blocks, and cobble stone, etc look great, but since they form a surface of many interlocking pieces, they are susceptible to frost - heave and other changes in the underlying surface. Reinforcing rods within the stamped concrete help to tie the pavement together and strengthen it. Also, bricks, pavers, cobbles, etc. allow for weed to grow up through the cracks. Since stamped concrete is a solid, continuous surface, nothing can grow up through the "cracks." As you may already know, the"cracks" in stamped concrete are simply impressions in the concrete that only partially go through thesurface.
General benefits:
Wide variety of design and patterns – over 100 patterns
Endless color choice – over 60 standard colors.
Artistic – any imaginative pattern or design can be a reality.
Highly cost effective - It uses base concrete as final topping material, hence reducing all the costs.
Most durable – Concrete is most durable construction material known in the world.
Saves time - 10 times faster than laying stone or tile.
Joint less – cast in place system ensures large joint free panels.
Prevents Leakage - Its monolithic and joint free design makes it perfect for terrace flooring, preventing leakage.
Stamped concrete is used in a wide variety of residential, commercial and municipal applications where the designer wants to upgrade plain concrete or asphalt, or alternatively, wants to reduce the cost of installing natural paving materials such as slate or granite. To begin designing your outdoor space or interior floor project choose an imprint pattern to fit your needs. Given here are few of our best selling.
Stamp Concrete
Foam concrete is a unique product which has the strength of the cement and yet lightweight . Its durability is remarkable with sand & high dosage of fly ash making it an economical and environment friendly green product. This mixture is volumeised by addition of a foaming agent which enhances the volume and thus lightens the mixture. Further this is cured in air just like normal concrete and finally used.
Foam concrete is mainly used in the construction industry. A variety of strengths and densities of the product can be produced easily and are available for different uses. A range of density, starting from 400 kg/cum-800 kg/cum(Gap filling and thermal and acoustic insulation), 800 kg/cum - 1200 kg/cumfor partitions and walls (precast blocks), 1200-1600 kg/cum for structural work like prefab and poured in-situ structures is available with us.
With the development in structural design & engineering and acceptability of architectural boldness the Indian market is ready for this industry & Foam concrete is an ideal substitute for normal concrete with its financial advantages and adaptability of use.
Light Weight/ Foam Concrete